Use of ternary compositions

ABSTRACT

The invention relates to the use of compositions essentially containing 2,3,3,3-tetrafluoropropene, HFC-134a and HFC-32 in compression refrigeration systems comprising exchangers operation in counterflow mode.

The present invention relates to the use of ternary compositions containing 2,3,3,3-tetrafluoropropene as heat-transfer fluids, in particular for medium-capacity refrigeration per unit volume swept by the compressor.

The problems posed by substances which delete the atmospheric ozone layer (ODP: ozone depletion potential) were addressed in Montreal, where the protocol imposing a reduction in the production and use of chlorofluorocarbons (CFCs) was signed. This protocol has been the subject of amendments which have required that CFCs be withdrawn and have extended regulatory control to other products, including hydrochlorofluorocarbons (HCFCs).

The refrigeration and air-conditioning industry has invested a great deal in the replacement of these refrigerants, and as a result, hydrofluorocarbons (HFCs) have been marketed.

The (hydro)chlorofluorocarbons used as expansion agents or solvents have also been replaced with HFCs.

In the automotive industry, the air-conditioning systems for vehicles sold in many countries have changed from a chlorofluorocarbon (CFC-12) refrigerant to a hydrofluorocarbon (1,1,1,2-tetrafluoroethane: HFC-134a) refrigerant which is less harmful to the ozone layer. However, from the viewpoint of the objectives set by the Kyoto protocol, HFC-134a (GWP=1300) is considered to have a high warming potential. The contribution to the greenhouse effect of a fluid is quantified by a criterion, the GWP (global warming potential) which indexes the warming potential by taking a reference value of 1 for carbon dioxide.

Since carbon dioxide is non-toxic and non-flammable and has a very low GWP, it has been proposed as a refrigerant in air-conditioning systems as a replacement for HFC-134a. However, the use of carbon dioxide has several drawbacks, in particular linked to the very high pressure at which it is used as a refrigerant in the existing apparatuses and technologies.

Document WO 2004/037913 discloses the use of compositions comprising at least one fluoroalkene having three or four carbon atoms, in particular pentafluoropropene and tetrafluoropropene, preferably having a GWP at most of 150, as heat-transfer fluids.

Document WO 2005/105947 teaches the addition to tetrafluoropropene, preferably 1,3,3,3-tetrafluoropropene, of a blowing coagent such as difluoromethane, pentafluoroethane, tetrafluoroethane, difluoroethane, heptafluoropropane, hexafluoropropane, pentafluoropropane, pentafluorobutane, water and carbon dioxide.

Document WO 2006/094303 discloses binary compositions of 2,3,3,3-tetrafluoropropene (HFO-1234yf) with difluoromethane (HFC-32), and of 2,3,3,3-tetrafluoropropene with 1,1,1,2-tetrafluoroethane (HFC-134a).

Quaternary mixtures comprising 1,1,1,2,3-pentafluoropropene (HFO-1225ye) in combination with difluoromethane, 2,3,3,3-tetrafluoropropene and HFC-134a were disclosed in this document. However, 1,1,1,2,3-pentafluoropropene is toxic.

Quaternary mixtures comprising 2,3,3,3-tetrafluoropropene in combination with iodotrifluoromethane (CF₃I), HFC-32 and HFC-134a have also been disclosed in document WO 2006/094303. However, CF₃I has a non-zero ODP and poses stability and corrosion problems.

A heat exchanger is a device for transferring thermal energy from one fluid to another, without mixing them. The heat flux crosses the exchange surface which separates the fluids. Most commonly, this method is used to cool or heat a liquid or a gas that it is impossible to cool or heat directly.

In compression systems, the heat exchange between the refrigerant and the heat sources takes place by means of heat-transfer fluids. These heat-transfer fluids are in the gaseous state (the air in air-conditioning and direct expansion refrigeration), liquid state (the water in domestic heat pumps, glycolated water) or two-phase state.

There are various modes of transfer:

-   -   the two fluids are arranged in parallel and travel in the same         direction: co-flow (antimethodic) mode;     -   the two fluids are arranged in parallel but travel in the         opposite direction: counterflow (methodic) mode;     -   the two fluids are positioned perpendicularly: cross-flow mode.         The cross-flow may be with co-flow or counterflow tendency;     -   one of the two fluids makes a U-turn in a wider pipe, which the         second fluid passes through. This configuration is comparable to         a co-flow exchanger over half the length, and for the other         half, to a counterflow exchanger: pinhead mode.

The applicant has now discovered that ternary compositions of 2,3,3,3-tetrafluoropropene, 1,1,1,2-tetrafluoroethane and difluoromethane are particularly advantageous as a heat-transfer fluid in compression refrigeration systems with exchangers operating in counterflow mode or in cross-flow mode with counterflow tendency.

Thus, these compositions can be used as a heat-transfer fluid in optionally reversible heat pumps, in air-conditioning, industrial air-conditioning (paper, server rooms), in portable domestic air-conditioning, in domestic refrigeration and freezing, in low-temperature and medium-temperature refrigeration and refrigeration of refrigerated vehicles using compression systems with exchangers operating in counterflow mode or in cross-flow mode with counterflow tendency.

Thus, a first subject of the present invention relates to the use of ternary compositions of 2,3,3,3-tetrafluoropropene, 1,1,1,2-tetrafluoroethane and difluoromethane as a heat-transfer fluid in compression refrigeration systems with exchangers operating in counterflow mode or in cross-flow mode with counterflow tendency.

Preferably, the compositions essentially contain from 2 to 80% by weight of 2,3,3,3-tetrafluoropropene, from 2 to 80% by weight of HFC-134a and from 2 to 80% by weight of HFC-32.

Advantageously, the compositions essentially contain from 45 to 80% by weight, preferably from 65 to 80% by weight of 2,3,3,3-tetrafluoropropene, from 5 to 25% by weight, preferably from 5 to 10% by weight of HFC-134a and from 15 to 30% by weight of HFC-32. The compositions used as a heat-transfer fluid of the present invention do not have the abovementioned drawbacks and have both a zero ODP and a GWP which is lower than that of the existing heat-transfer fluids, such as R404A (ternary mixture of pentafluoroethane (44% by weight), trifluoroethane (52% by weight) and HFC-134a (4% by weight)) and R407c (ternary mixture of HFC-134a (52% by weight) pentafluoroethane (25% by weight) and HFC-32 (23% by weight)).

In addition, the compositions essentially containing from 5 to 25% by weight of 2,3,3,3-tetrafluoropropene, from 60 to 80% by weight of HFC-134a And from 15 to 25% by weight of HFC-32 are not inflammable.

The compositions used as a heat-transfer fluid in the present invention have a critical temperature greater than 90° C. (critical temperature of R404A is 72° C.). These compositions can be used in heat pumps for providing heat at medium temperatures between 40 and 65° C. and also at higher temperatures between 72° C. and 90° C. (temperature range at which R404A cannot be used).

The compositions used as a heat-transfer fluid in the present invention have saturation vapor densities which are less than the saturated vapor density of R404A. The volumetric capacities given by these compositions are equivalent to or greater, than the volumetric capacity of R404A (between 90 and 131% depending on applications). By virtue of these properties, these compositions can operate with smaller pipe diameters and therefore less pressure drop in the steam pipework, thereby increasing the performance levels of the equipment.

The compositions used as a heat-transfer agent according to the present invention can be stabilized. The stabilizer preferably represents at most 5% by weight relative to the ternary composition.

As stabilizers, mention may in particular be made of nitromethane, ascorbic acid, terephthalic acid, azoles such as tolutriazole or benzotriazole, phenolic compounds such as tocopherol, hydroquinone, t-butyl hydroquinone or 2,6-di-tert-butyl-4-methylphenol, epoxides (alkyl, optionally fluorinated or perfluorinated, or alkenyl or aromatic) such as n-butyl glycidyl ether, hexanediol diglycidyl ether, allyl glycidyl ether or butylphenyl glycidyl ether, phosphites, phosphates, phosphonates, thiols and lactones.

A second subject of the present invention relates to a heat-transfer process in which the ternary compositions of 2,3,3,3-tetrafluoropropene, 1,1,1,2-tetrafluoroethane and difluoromethane, as defined above, are used as refrigerant in compression systems using exchangers operating in counterflow mode or in cross-flow mode with counterflow tendency.

The process according to the second subject can be carried out in the presence of lubricants such as mineral oil, alkylbenzene, polyalkylene glycol and polyvinyl ether.

EXPERIMENTAL SECTION Calculation Tools

The RK-Soave equation is used for calculating the densities, enthalpies, entropies and liquid/vapor equilibrium data of the mixtures. The use of this equation requires knowledge of the properties of the pure bodies used in the mixtures in question and also the interaction coefficients for each binary mixture.

The data required for each pure body are:

The boiling point, the critical temperature and the critical pressure, the curve of pressure as a function of temperature starting from the boiling point up to the critical point, and the saturated liquid and saturated vapor densities as a function of temperature.

HFC-32, HFC-134a:

The data on these products are published in the ASHRAE Handbook 2005 chapter 20, and are also available from Refrop (software developed by NIST for calculating the properties of refrigerants).

HFO-1234yf:

The data of the temperature-pressure curve for HFO-1234yf are measured by the static method. The critical temperature and the critical pressure are measured using a C80 calorimeter sold by Setaram. The densities, at saturation as a function of temperature, are measured using the vibrating tube densitometer technology developed by the laboratories of the Ecole des Mines of Paris.

Interaction Coefficient of the Binary Mixtures

The RK-Soave equation uses binary interaction coefficients to represent the behavior of the products in mixtures. The coefficients are calculated as a function of the experimental liquid/vapor equilibrium data.

The technique used for the liquid/vapor equilibrium measurements is the static-cell analytical method. The equilibrium cell comprises a sapphire tube and is equipped with two electromagnetic ROLSITM samplers. It is immersed in a cryothermostat bath (HUBER HS40). A magnetic stirrer with a field drive rotating at varying speed is used to accelerate reaching the equilibria. The analysis of the samples is carried out by gas chromatography (HP5890 series II) using a katharometer (TCD).

HFC-32/HFO-1234yf, HFC-134a/HFO-1234yf:

The liquid/vapor equilibrium measurements on the binary mixture HFC-32/HFO-1234yf are carried out for the following isotherms: −10° C., 30° C. and 70° C.

The liquid/vapor equilibrium measurements on the binary mixture HFC-134a/HFO-1234yf are carried out for the following isotherms: 20° C.

HFC-32/HFO-134a:

The liquid/vapor equilibrium data for the binary mixture HFC-134a/HFC-32 are available from Refprop. Two isotherms (−20° C. and 20° C.) and one isobar (30 bar) are used to calculate the interaction coefficients for this binary mixture.

Compression System

A compression system equipped with a counterflow condenser and evaporator, with a screw compressor and with an expansion valve is considered.

The system operates with 15° C. of overheat and 5° C. of undercooling. The minimum temperature difference between the secondary fluid and the refrigerant is considered to be about 5° C.

The isentropic efficiency of the compressors depends on the compression ratio. This efficiency is calculated according to the following equation:

$\begin{matrix} {\eta_{isen} = {a - {b\left( {\tau - c} \right)}^{2} - \frac{d}{\tau - e}}} & (1) \end{matrix}$

For a screw compressor, the constants a, b, c, d and e of the isentropic efficiency equation (1) are calculated according to the standard data published in the “Handbook of air conditioning and refrigeration, page 11.52”.

The % CAP is the percentage of the ratio of the volumetric capacity supplied by each product over the capacity of R404A.

The coefficient of performance (COP) is defined as being the useful power supplied by the system over the power provided or consumed by the system.

The Lorenz coefficient of performance (COPLorenz) is a reference coefficient of performance. It is a function of temperatures and is used for comparing the COPs of various fluids.

The Lorenz coefficient of performance is defined as follows:

(The temperatures T are in K)

T _(average) ^(condenser) =T _(inlet) ^(condenser) −T _(outlet) ^(condenser)  (2)

T _(average) ^(evaporator) =T _(outlet) ^(evaporator) −T _(inlet) ^(evaporator)  (3)

The Lorenz COP in the case of air-conditioning and refrigeration is:

$\begin{matrix} {{COPlorenz} = \frac{T_{average}^{evaporator}}{T_{average}^{condenser} - T_{average}^{evaporator}}} & (4) \end{matrix}$

The Lorenz COP in the case of heating is:

$\begin{matrix} {{COPlorenz} = \frac{T_{average}^{condenser}}{T_{average}^{condenser} - T_{average}^{evaporator}}} & (5) \end{matrix}$

For each composition, the coefficient of performance of the Lorenz cycle is calculated as a function of the corresponding temperatures.

The % COP/COPLorenz is the ratio of the COP of the system relative to the COP of the corresponding Lorenz cycle.

Heating Mode Results

In heating mode, the compression system operates between a temperature for inlet of the refrigerant into the evaporator of −5° C. and a temperature for inlet of the refrigerant into the condenser of 50° C. The system supplies heat at 45° C.

The performance levels of the compositions according to the invention under the heating mode operating conditions are given in table 1. The values of the constituents (HFO-1234yf, HFC-32, HFC-134a) for each composition are given as percentage by weight.

TABLE 1 Evap Comp outlet outlet Cond R404A temp temp outlet Evap P Cond P Ratio Comp % % COP/ HFO- HFC- HFC- (° C.) (° C.) T (° C.) (bar) (bar) (w/w) Glide efficiency CAP COPLorenz 1234yf 32 134a −5 77 50 5.2 23.0 4.4 0.38 79.7 100 57.7 80 15 5 0 77 43 4.0 16.5 4.2 4.57 80.5 90 64.7 75 20 5 0 79 43 4.4 17.7 4.1 5.19 80.8 98 64.8 70 25 5 0 82 43 4.7 19.0 4.0 5.37 80.9 106 64.7 55 20 25 −1 82 44 4.2 17.7 4.2 4.43 80.4 97 65.2 50 25 25 0 84 44 4.5 18.8 4.2 4.71 80.5 104 65.2 45 30 25 0 87 44 4.8 19.9 4.2 4.74 80.6 111 65.1 40 35 25 0 90 45 5.0 20.9 4.2 4.59 80.5 116 64.9 35 40 25 −1 93 45 5.2 21.9 4.2 4.34 80.4 121 64.6 40 20 40 −1 84 45 4.1 17.6 4.3 4.21 80.1 96 65.4 35 25 40 0 86 45 4.4 18.6 4.3 4.56 80.2 103 65.5 30 30 40 0 89 45 4.6 19.6 4.2 4.71 80.3 109 65.4 25 35 40 0 92 45 4.8 20.5 4.2 4.71 80.3 114 65.3 20 40 40 0 95 45 5.0 21.3 4.3 4.62 80.3 119 65.1 15 20 65 −1 87 45 3.8 17.1 4.5 4.07 79.5 94 65.7 10 25 65 −1 90 45 4.0 17.9 4.4 4.49 79.8 99 65.8

Cooling or Air-Conditioning Mode Results

In cooling mode, the compression system operates between a temperature for inlet of the refrigerant into the evaporator of −5° C. and a temperature for inlet of the refrigerant into the condenser of 50° C. The system supplies refrigeration at 0° C.

The performance levels of the compositions according to the invention under the cooling mode operating conditions are given in table 2. The values of the constituents (HFO-1234yf, HFC-32, HFC-134a) for each composition are given as percentage by weight.

TABLE 2 Evap Comp outlet outlet Cond R404A temp temp outlet Evap P Cond P Ratio Comp % % COP/ HFO- HFC- HFC- (° C.) (° C.) T (° C.) (bar) (bar) (w/w) Glide efficiency CAP COPLorenz 1234yf 32 134a −5 77 50 5.2 23.0 4.4 0.38 79.7 100 47.9 75 20 5 0 79 43 4.4 17.7 4.1 5.19 80.8 106 56.6 70 25 5 0 82 43 4.7 19.0 4.0 5.37 80.9 114 56.6 65 30 5 0 85 44 5.0 20.2 4.0 5.22 80.9 121 56.4 60 15 25 −1 79 45 3.9 16.6 4.3 3.83 80.2 95 56.5 55 20 25 −1 82 44 4.2 17.7 4.2 4.43 80.4 104 57.0 50 25 25 0 84 44 4.5 18.8 4.2 4.71 80.5 112 57.2 45 30 25 0 87 44 4.8 19.9 4.2 4.74 80.6 119 57.2 40 35 25 0 90 45 5.0 20.9 4.2 4.59 80.5 125 57.1 35 40 25 −1 93 45 5.2 21.9 4.2 4.34 80.4 130 56.9 45 15 40 −1 81 45 3.8 16.6 4.4 3.59 79.8 95 56.8 40 20 40 −1 84 45 4.1 17.6 4.3 4.21 80.1 103 57.3 35 25 40 0 86 45 4.4 18.6 4.3 4.56 80.2 111 57.6 30 30 40 0 89 45 4.6 19.6 4.2 4.71 80.3 118 57.6 25 35 40 0 92 45 4.8 20.5 4.2 4.71 80.3 124 57.6 20 40 40 0 95 45 5.0 21.3 4.3 4.62 80.3 129 57.5 20 15 65 −2 84 46 3.5 16.3 4.6 3.43 79.2 93 57.3 15 20 65 −1 87 45 3.8 17.1 4.5 4.07 79.5 101 57.8 10 25 65 −1 90 45 4.0 17.9 4.4 4.49 79.8 107 58.1 5 15 80 −2 86 46 3.4 15.9 4.7 3.28 78.8 91 57.4

Low-Temperature Refrigeration Mode Results

In low-temperature refrigeration mode, the compression system operates between a temperature for inlet of the refrigerant into the evaporator of −30° C. and a temperature for inlet of the refrigerant into the condenser of 40° C. The system supplies refrigeration at −25° C.

The performance levels of the compositions according to the invention under the low-temperature refrigeration mode operating conditions are given in table 3. The values of the constituents (HFO-1234yf, HFC-32, HFC-134a) for each composition are given as percentage by weight.

TABLE 3 Evap Comp outlet outlet Cond R404A temp temp outlet Evap P Cond P Ratio Comp % % COP/ HFO- HFC- HFC- (° C.) (° C.) T (° C.) (bar) (bar) (w/w) Glide efficiency CAP COPLorenz 1234yf 32 134a −30 101 40 2.1 18.1 8.8 0.45 53.7 100 31.7 75 20 5 −25 103 33 1.7 13.8 8.3 4.68 58.0 101 39.3 70 25 5 −25 106 33 1.8 14.8 8.1 4.94 59.2 110 40.2 65 30 5 −25 110 33 2.0 15.8 8.1 4.88 59.6 118 40.5 60 35 5 −25 115 34 2.1 16.7 8.1 4.59 59.4 125 40.4 55 40 5 −26 121 35 2.2 17.6 8.1 4.15 58.9 131 40.0 50 25 25 −26 113 34 1.7 14.7 8.4 4.31 57.0 108 39.4 45 30 25 −26 117 34 1.9 15,5 8.3 4.41 57.5 116 39.8 40 35 25 −26 122 34 2.0 16.3 8.3 4.34 57.6 122 39.8 35 40 25 −26 127 35 2.0 17.1 8.3 4.15 57.4 128 39.5 30 30 40 −25 124 34 1.8 15.2 8.6 4.52 55.7 113 38.8 25 35 40 −25 128 35 1.9 15.9 8.5 4.59 56.0 119 39.0 20 40 40 −25 134 35 1.9 16.5 8.5 4.56 56.0 124 38.9 

1. (canceled)
 2. The heat-transfer system as claimed in claim 6, characterized in that the refrigerant consists essentially of from 2 to 80% by weight of 2,3,3,3-tetrafluoropropene, from 2 to 80% by weight of HFC-134a and from 2 to 80% by weight of HFC-32. 3-4. (canceled)
 5. The system as claimed in claim 6, characterized in that the composition is stabilized.
 6. A heat-transfer system comprising a compression system with exchangers operating in counterflow mode or in cross-flow mode and a refrigerant comprising a ternary composition of 2,3,3,3-tetrafluoropropene, 1,1,1,2-tetrafluoroethane and difluoromethane.
 7. The system as claimed in claim 6, characterized in that the refrigerant consists essentially of from 5 to 25% by weight of 2,3,3,3-tetrafluoropropene, from 60 to 80% by weight of HFC-134a and from 15 to 25% by weight of HFC-32.
 8. The heat-transfer system as claimed in claim 6, characterized in that the refrigerant consists essentially of from 45 to 80% by weight of 2,3,3,3-tetrafluoropropene, from 5 to 25% by weight of HFC-134a and from 15 to 30% by weight of HFC-32.
 9. The heat-transfer system as claimed in claim 6, characterized in that it further comprises a lubricant.
 10. The heat-transfer system as claimed in claim 6, characterized in that the refrigerant consists essentially of from 65 to 80% by weight of 2,3,3,3-tetrafluoropropene, from 5 to 10% by weight of HFC-134a and from 15 to 30% by weight of HFC-32. 